DIY strain-relief on wires to PCBs ?

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DIY strain-relief on wires to PCBs ? pogo 08-23-2006
Posted by pogo on August 23, 2006, 6:06 pm
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I have found on some PCB device that wire leads attached directly to the board
eventually break at the point of
soldering. Has anyone had any drawbacks to putting a dab of silicone sealant
right there to give a little strain relief
? Better ideas ? Seems like a no-brainer but I thought I'd ask ...

I'm talking about such things as a MiniSSC-II, etc.

Thanks !
JCD



Posted by Andrew on August 23, 2006, 6:24 pm
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you could also drill a hole through the pcb, and route your wire through
the hole before soldering it to the pad. Then the strain is on the wire
and not the solder joint. or route it through two holes. or one hole,
but a knot of wire on either side of the hole.

I've seen sealant/glue used before in devices i take apart so I'm sure
that works too

pogo wrote:
> I have found on some PCB device that wire leads attached directly to the board
eventually break at the point of
> soldering. Has anyone had any drawbacks to putting a dab of silicone sealant
right there to give a little strain relief
> ? Better ideas ? Seems like a no-brainer but I thought I'd ask ...
>
> I'm talking about such things as a MiniSSC-II, etc.
>
> Thanks !
> JCD
>
>

Posted by pogo on August 23, 2006, 8:21 pm
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> you could also drill a hole through the pcb, and route your wire through
> the hole before soldering it to the pad. Then the strain is on the wire
> and not the solder joint. or route it through two holes. or one hole,
> but a knot of wire on either side of the hole.

That's a good idea! Thanks !

>
> I've seen sealant/glue used before in devices i take apart so I'm sure
> that works too
>
> pogo wrote:
> > I have found on some PCB device that wire leads attached directly to the
board eventually break at the point of
> > soldering. Has anyone had any drawbacks to putting a dab of silicone sealant
right there to give a little strain
relief
> > ? Better ideas ? Seems like a no-brainer but I thought I'd ask ...
> >
> > I'm talking about such things as a MiniSSC-II, etc.
> >
> > Thanks !
> > JCD
> >
> >



Posted by Gordon McComb on August 23, 2006, 6:53 pm
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pogo wrote:
>
> I have found on some PCB device that wire leads attached directly to the board
eventually break at the point of
> soldering. Has anyone had any drawbacks to putting a dab of silicone sealant
right there to give a little strain relief
> ? Better ideas ? Seems like a no-brainer but I thought I'd ask ...
>
> I'm talking about such things as a MiniSSC-II, etc.

Since silicone sealant requires a setting and curing time (and contain
acetic acid, formaldehyde, and other icky stuff) why not get one of
those cheap $1 glue guns and some glue sticks. These heat up in a
minute, and the glue sets in 30 seconds. The "glue" is not really glue,
but a thermoplastic. But test first to make sure the glue has no
electrical conductivity. Most don't, but obviously the stuff with
glitter mixed in is not for PCBs!

Obviously you don't want to use this near components that will get
really warm, like a power transistor.

You may also find it helpful that if there is more than one wire from
the PCB to bunch them all together, and tie them with a tie-wrap. That
way all the wires act as their own strain relief. Sort of share the
strain thing. And as Andrew notes, if there's a free hole in the PCB, or
you can drill one without wrecking it, that's a good choice, too.

-- Gordon

Posted by pogo on August 23, 2006, 8:20 pm
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> pogo wrote:
> >
> > I have found on some PCB device that wire leads attached directly to the
board eventually break at the point of
> > soldering. Has anyone had any drawbacks to putting a dab of silicone sealant
right there to give a little strain
relief
> > ? Better ideas ? Seems like a no-brainer but I thought I'd ask ...
> >
> > I'm talking about such things as a MiniSSC-II, etc.
>
> Since silicone sealant requires a setting and curing time (and contain
> acetic acid, formaldehyde, and other icky stuff) why not get one of
> those cheap $1 glue guns and some glue sticks. These heat up in a
> minute, and the glue sets in 30 seconds. The "glue" is not really glue,
> but a thermoplastic. But test first to make sure the glue has no
> electrical conductivity. Most don't, but obviously the stuff with
> glitter mixed in is not for PCBs!
>
> Obviously you don't want to use this near components that will get
> really warm, like a power transistor.
>
> You may also find it helpful that if there is more than one wire from
> the PCB to bunch them all together, and tie them with a tie-wrap. That
> way all the wires act as their own strain relief. Sort of share the
> strain thing. And as Andrew notes, if there's a free hole in the PCB, or
> you can drill one without wrecking it, that's a good choice, too.
>

Thanks - good tips! I have a small glue gun so that sounds like a better idea
than silicon sealant - which seems to dry
up on me the same day I open it.

Thanks again !
JCD



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