build your own servos using larger motors ?

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build your own servos using larger motors ? pogo 03-20-2008
Posted by pogo on March 20, 2008, 8:59 pm
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Wondering if anyone knows of ready-made or plans/kits for building your own
servos using larger motors, feedback resistors or
encoders, and brackets ? The kind of servos I am talking about might have a
motor diameter of 2-3 inches.

Thanks for any help!
JCD


Posted by John Nagle on March 20, 2008, 11:23 pm
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pogo wrote:
> Wondering if anyone knows of ready-made or plans/kits for building your
> own servos using larger motors, feedback resistors or encoders, and
> brackets ? The kind of servos I am talking about might have a motor
> diameter of 2-3 inches.

Sure. You can get commercial servomotors and motor controllers,
and there's more hobbyist grade stuff in that category than there
used to be. Trossen and Roboteq have some suitable gear.
If you want a more component-oriented approach, here's one:

http://www.uhu-servo.de/servo_en/index.htm

There are many more; it's not hard.

                                John Nagle
                                Animats

Posted by pogo on March 20, 2008, 11:39 pm
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> pogo wrote:
>> Wondering if anyone knows of ready-made or plans/kits for building your own
servos using larger motors, feedback resistors or
>> encoders, and brackets ? The kind of servos I am talking about might have a
motor diameter of 2-3 inches.
>
> Sure. You can get commercial servomotors and motor controllers,
> and there's more hobbyist grade stuff in that category than there
> used to be. Trossen and Roboteq have some suitable gear.
> If you want a more component-oriented approach, here's one:
>
> http://www.uhu-servo.de/servo_en/index.htm
>
> There are many more; it's not hard.
>
> John Nagle
> Animats

Hi John. Thanks for the info.
Actually I am looking for something more along the lines of Jim Frye's Monster
Servo project (
http://www.lynxmotion.com/images/html/ht01.htm ) but where the motors, brackets,
etc, come prematched - ready to be assembled.

Something else I would like to see is examples of chaining cheap, low power
servos together through mechanical means to end up
with a larger lever mechanism that can lift larger weights than the individual
servos.

Thanks !
JCDeen


Posted by John Nagle on March 21, 2008, 12:44 am
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pogo wrote:
> Actually I am looking for something more along the lines of Jim Frye's
> Monster Servo project ( http://www.lynxmotion.com/images/html/ht01.htm )
> but where the motors, brackets, etc, come prematched - ready to be
> assembled.

There are large R/C servos, up to about the 190 in/oz level. See:

        http://www.rcplanet.com/High_Torque_Servos_s/1292.htm

> Something else I would like to see is examples of chaining cheap, low
> power servos together through mechanical means to end up with a larger
> lever mechanism that can lift larger weights than the individual servos.

I can think of a number of hokey ways to do this, from pulleys and
string to a series of differentials, but it's easier, smaller, and
cheaper to get a bigger motor. Unless you really like machine shop work,
don't do by mechanical means what can be done by electrical means.

                                John Nagle


Posted by GregS on March 21, 2008, 11:04 am
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>> pogo wrote:
>>> Wondering if anyone knows of ready-made or plans/kits for building your own
> servos using larger motors, feedback resistors or
>>> encoders, and brackets ? The kind of servos I am talking about might have a
> motor diameter of 2-3 inches.
>>
>> Sure. You can get commercial servomotors and motor controllers,
>> and there's more hobbyist grade stuff in that category than there
>> used to be. Trossen and Roboteq have some suitable gear.
>> If you want a more component-oriented approach, here's one:
>>
>> http://www.uhu-servo.de/servo_en/index.htm
>>
>> There are many more; it's not hard.
>>
>> John Nagle
>> Animats
>
>Hi John. Thanks for the info.
>Actually I am looking for something more along the lines of Jim Frye's Monster
> Servo project (
>http://www.lynxmotion.com/images/html/ht01.htm ) but where the motors,
> brackets, etc, come prematched - ready to be assembled.
>
>Something else I would like to see is examples of chaining cheap, low power
> servos together through mechanical means to end up
>with a larger lever mechanism that can lift larger weights than the individual
> servos.
>
>Thanks !
>JCDeen


That just looks like a typical DC motor/resistor/feedback. I used to make
systems using analog controllers.I don't know what type of controller this
has. Most things today would use steppers, but I don't know whats available.
You could complicate it using a computer for processing. For
the system shown, you would basically need a DC power amp and
a 12 to 24 volt DC motor. A power supply and rotary resistor pot and a
differential amplifier to get the control voltage.

greg

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